F Series 20KHz/35KHz Servo Ultrasonic Welders
The F series servo ultrasonic welder system is an important advancement in ultrasonic welding for thermoplastic pieces. It allows for various speeds and depths to be set during the welding process, resulting in a fast and precise welding cycle. One of the key features of this welding machine is the cycle control system, which is fully managed by a touch screen display.
Medical Industry
The medical industry frequently employs ultrasonic welding to create various parts, such as face masks, blood and gas filters, arterial filters, and anesthesia filters. These parts are typically made from dissimilar materials, such as medical plastic ABS or polyethylene, which are compatible with the ultrasonic welding technique.
Automobile Industry
The production of automobiles heavily depends on the use of welding technology, which allows for the joining of plastics to form various components such as door panels, instrument panels, and steering wheels. The welding process is cost-effective, can be automated, and has reduced cycle times, making it a flexible option.
Electronic Industry
Ultrasonic welding technology is commonly used in the electronics industry to join wired connections. This makes creating small circuits simpler, more precise, and efficient. Additionally, this process can be used to assemble electric motors, capacitors, and storage media devices.
20KHz/4000W 35KHz/1200W
The welding mode of the machine has several features for precise and efficient performance. These include time, energy, power, absolute depth, relative depth, and thrust modes, which offer versatility in welding applications. The machine has a built-in digital amplitude control for fine adjustments, especially in critical applications, and programming of vibration speed and energy braking.
Maintenance is made easy with realistic alarm information and built-in production counters. Operators can monitor progress and identify areas for improvement. To prevent unauthorized changes to parameters, password protection is available once the machine is set for a specific application.
The machine's screen displays welding results for the entire welding cycle time, providing real-time feedback to operators. It can also be connected to an MES production information management system for Industry 4.0 compatibility. This integration enables seamless data exchange between the machine and the MES system, promoting efficient production.
Torque and lowering speed can be set, and a custom single-turn flow control with lead screw allows for more precise setting of lowering speed. This feature also makes it easier to reset when switching applications.
Dynamic tracking maintains contact between the welding head and workpiece, applying constant pressure to ensure effective transmission of ultrasonic energy to the plastic workpiece. With all these features, the machine provides a reliable and efficient solution for welding applications, making it an indispensable tool in the manufacturing industry.
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