The medical industry utilizes ultrasonically welded parts for a variety of applications. These parts include face masks, blood and gas filters, arterial filters, and anesthesia filters, which are all made from dissimilar materials such as medical-grade ABS or polyethylene. Ultrasonic welding is the preferred technique for assembling these components due to its compatibility with the materials used.
The automobile manufacturing industry heavily depends on welding technology to join plastics for creating components such as door panels, instrument panels, and steering wheels. This process has low capital costs and is automated with reduced cycle times, providing flexibility in production.
Ultrasonic welding technology is commonly used in the electronics industry to join wires, which simplifies the creation of small circuits and makes the process more accurate and efficient. Additionally, this process is also utilized for assembling electric motors, capacitors, and storage media devices.
By utilizing imported piezoelectric ceramic transducers, we are able to achieve high power and conversion efficiency. Our design incorporates linear bearings and precision adjustment devices to ensure stable mechanical performance and high welding accuracy. Additionally, the automatic overload protection circuit improves the product's overall safety and service life. The adjustable horizontal welding head design allows for quick, convenient, and accurate mold adjustment. To avoid damaging the mold during the debugging phase, we have implemented a soft start circuit.
The entire machine is processed using computer numerical control (CNC) machine tools, which ensure high accuracy. This allows the frequency modulation and automatic frequency compensation circuit to maintain resonance, even under varying load conditions, eliminating the need for adjusting the welding head frequency. The body stroke can be easily adjusted by rotating the turbine, overcoming the limitations of conventional machines. In addition, the digital precision control switch and digital welding parameter setting provide an intuitive and accurate user experience. The coaxial direct pressure design of the body prevents backfire and ensures balanced pressure application, enhancing the precision of ultrasonic welding. These features make this machine an ideal choice for a wide range of welding applications, providing high-quality and reliable results in various industries, such as automotive, electronics, and medical devices.